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AERATION EQUIPMENT


INTRODUCTION

Tuke and Bell is one of the UK's leading manufacturers of sewage purification equipment with over 90 years experience in design and production.

Heavy investment in the most advanced technology and the latest computer aided design systems facilitate the production of the highest quality equipment. Through serving the needs of both the water industry and domestic customers to the highest possible standards, we have achieved approval of our Quality Management System to ISO 9001 for Process Engineering, Design, Manufacture, Installation and Servicing of Water Purification Equipment.

Tuke and Bell offer a full range of Aeration equipment either horizontally or vertically mounted together with Bubble Aeration Systems. The range is manufactured to standard designs but can be easily adapted to suit individual requirements.

SLOW SPEED VERTICAL AERATORS

Vertical Aerator Photo - Dry Tank

The Tuke & Bell High Intensity slow-speed Vertical Aerators have been sized to provide design engineers with flexibility to meet all physical and process conditions.

ADVANTAGES

  • Hydraulically efficient Aerator design
  • 14 models (4 to 110kW rating)
  • Oxygen input variations in the region of 2:1 by immersion adjustment
  • Purpose designed gear units with bearings and gears having a design life expectancy of at least 100,000 hours
  • Suitable for bridge or floating applications
  • Low trajectory wave eliminating the need for fixed or rotating shrouds
  • Aerator blades made of generous thickness to avoid premature failure due to erosion of the blades in operation
  • All electrical equipment complies with the latest I.E.E. regulations
  • Intensive mixing and circulation of the tank contents are achieved by the pumping action of the Aerator
  • Bottom vector velocities are in the region of 0.3 m/s to ensure there is no deposition of solids on the tank floor and hence a reduction in effective volume
  • Incorporation of air entrainment ports prevents cavitation and hence vibration of the Aerator
  • The peripheral speed of the Aerator is kept well below 6 m/s to avoid any risk of Floc dispersion

MEDIUM SPEED VERTICAL AERATOR

Vertical Aerator Photo - Operating

The medium-speed units are normally known as "Standing Wave Units" which means that in operation they create a forced vortex around the Aerator. This in turn produces a standing wave causing intensive surface agitation and entrainment of air / oxygen across the tank surface as a result.

The medium-speed Aerator is level sensitive and must be adequately immersed to avoid the creation of unstable vortices underneath the Aerator. Anti-vortex baffles should be installed within the tank to provide stable conditions.

ADVANTAGES

  • Aerator plate thickness is such that at least 20 years life against erosion is guaranteed
  • Special painting to prevent corrosion is unnecessary
  • Lower torque output means the gearbox is smaller
  • Cost/kW installed is much lower than a slow-speed unit
  • Because of low wave trajectory, deflector shroud is not normally required
  • Peripheral speed is limited to a maximum of 6 m/s over the complete range
  • Much simpler design of baffles can be used to ensure stable conditions in the tank

It is advisable to take advantage of Tuke & Bell's knowledge and experience by consulting prior to finalising plant design in order to get the most economic and reliable selection. We would be pleased to submit comprehensive technical data with recommendations to suit your specific application.

HORIZONTAL AERATORS

Horizontal Aerator Photo

The Tuke & Bell range of Horizontal Aerators has developed through detailed research and comprises 8 models from 2.2 to 37 kW input and 700 mm dia. x 3 m long to 1000 mm dia. x 9 m long.

Improved rotor 'life' has been achieved of the larger models through clamp-on replaceable blades which minimise the fatigue, weld decay and fretting corrosion conditions normally associated with rotors of a similar size where blades are rigidly attached to the tubular shaft.

Increased oxygen potential has been achieved through the increased number of blades which the new design permits.

Efficient circulation is achieved by the design of the hydraulically profiled blades which create thorough mixing conditions, thus avoiding quiescent pockets within the tank or channel where settlement of solids could occur.

Ease of maintenance has been especially considered in the design of both the clamp-on blades and splash plate.

The robust drive units and bearings are designed for a life expectancy of 100,000 hours.

APPLICATIONS

Tuke & Bell high intensity Horizontal Aerators are ideal for conventional aeration, extended aeration and oxidation ditches. They can also be effectively used in various concepts of aeration such as plug flow, tapered aeration, complete mix and contact stabilisation.

FINE BUBBLE AERATION

The Tuke & Bell Fine Bubble Aeration System combines all the advantages of porous dome technology for producing a well-nitrified effluent with the use of plastic pipework and fittings suitable for the waste water field.

The system is based on 178 mm dia. ceramic diffuser domes pre-clamped to gantry plates. For maximum efficiency, the diffuser domes are set in a 'design array' which avoids the risk of deposition at one extreme and inefficient bubble coalescence at the other.

The system can be provided with a 3:1 turndown facility. The importance of the floor fixing adjustment design feature for accurate levelling cannot be over-emphasised. Other systems have encountered severe blockage problems due to uneven tank floors coupled with the lack of a levelling facility.

AIR SUPPLY

Since air in diffuser systems does not conform to the isothermal or adiabatic phases of transfer but to the polytropic inter-phase, the blower characteristics are of prime importance.

Tuke & Bell systems can include blowers together with bag filters, or wet or electrostatic precipitators to suit environmental and operating conditions.

COARSE BUBBLE AERATION

Tuke & Bell Coarse Bubble Aerator Systems are normally limited to extended aeration plant and aerobic digestion processes where the risk of blockage rules out the use of the inherently more efficient Fine Bubble System.

The capital cost of the Coarse Bubble System is lower since no expensive air filtration equipment is required.

The oxygen transfer efficiency however is much lower than with the Fine Bubble concept.

AERATION MATRIX

The matrix is normally formed by an array of jet units connected to a main inlet branch. Each array consists of 40 individual course bubble jets giving an effective aeration and combined mixing regime.

Tuke and Bell reserve the right to modify the design or amend the dimensions in respect of any equipment described on this brochure.


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Last Updated : 16 March 2004